Automatic Tube End Flare Machine with Three Servo Motor (TEF508CPV)
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**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed to perform multiple operations such as deburring, flaring, and beading on metal tubes. This machine ensures precision, efficiency, and versatility in processing various types of tubes.
**Model:**
TEF508CPV
**Application:**
This machine is ideal for preparing the ends of metal round tubes by chamfering, deburring, flaring, and beading both inside and outside the tube. It is widely used in industries that require high-quality tube finishing, such as automotive, aerospace, and HVAC.
**Introduction:**
Equipped with a highly efficient system, the TEF508CPV allows for quick changes between different functions by simply swapping out the tooling. Whether you need to deburr, flare, or bead a tube, this machine can handle it all with minimal effort and maximum accuracy.
**Main Specifications:**
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power Consumption: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0kW
- Forward Axis: Servo Motor, 2.0kW
- Tube Position Axis: Servo Motor, 0.2kW
- Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
- Forward Axis Positioning Accuracy: ≤0.01 mm
- Forward Axis Repeatability: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control System: Digital control
**Control Variables:**
- Clamp opening and closing
- Rotation axis direction and speed
- Forward axis origin, feed position, limit position, and speed
- Position axis origin, feed position, and speed
- Positioner plate opening and closing
**Capacity:**
- Chamfer/Squaring/Deburring: OD 6–50 mm, WT ≤10 mm
- Flaring: OD 3–50 mm, Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Beading: OD 6–45 mm, Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Minimum Clamp Length: 10 mm (varies based on material and wall thickness)
- Tube Materials: Titanium alloys, stainless steel, aluminum alloy
**Features:**
- One clamping operation completes squaring, deburring, and chamfering simultaneously.
- Quick die change allows for flaring and beading without additional tools.
- Pneumatic clamping with buffer prevents damage to the tube.
- Thin clamps and dies allow for processing tubes as short as 10 mm.
- Digital control for forward axis ensures precise feed distance.
- Adjustable rotation speed for different materials.
- High repeatability due to digital control of the tube position axis.
- Fully automatic operation with foot switch activation.
- Eccentric flaring center enables versatile flaring for various sizes and wall thicknesses.
- Dies for chamfering/deburring can also be used for flaring, reducing inventory needs.
**Main Components:**
- Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
- Servo motor control for high-precision spindle operation.
- Front-mounted clamp capable of holding tubes as small as 10 mm.
- Chip groove design in the clamp ensures smooth chip removal into the waste box.
- Digital-adjustable tube feed stopper for accurate positioning.
- Protective organic glass cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for flexible flaring of various tube sizes and wall thicknesses.
2. **Flaring Dies:** Can also be used for chamfering, deburring, and squaring, reducing the number of required tools.
3. **Squaring/Deburring Head:** Smart design with adjustable blade positions, allowing one set of blades to handle various tube dimensions and wall thicknesses.
4. **Beading Head:** Works with beading tips or arbor, capable of handling tubes as small as 6 mm.
The TEF508CPV is a reliable, efficient, and user-friendly machine that delivers consistent quality in tube end finishing. It is an essential tool for any manufacturing facility looking to enhance productivity and reduce downtime.