Coextrusiion PC LED Light Diffuser Profile Pipe Tube Making Machine

Model NO.: AF-55, AF-50, AF-45
Engagement System: Full Intermeshing
Screw Channel Structure: Non Deep Screw
Exhaust: Don't Exhaust
Automation: Automatic
Computerized: Customized
Machine Type: Profile Extruder
Product Design: T5 T8 T10 Profile
Product Application: LED House Light/Garage Light
Production Speed: 1-8m/Min
Operator: 1
Power Consumption: 35-65kw/Hr
Water Requirement: 1cbm/Hr
Length Accuracy: +-0.05mm
Ce Certificate: Available
ISO Certificate: Available
Trademark: YAOAN
Transport Package: Sea Worth Packing
Specification: 11000*2500*2300mm
Origin: Dongguan, Guangdong
HS Code: 847720900
Coextrusion PC LED Light Diffuser Profile Pipe Tube Making Machine

This machine is designed for the production of various PC tubes, PC profiles, transparent LED lampshades, and single or double color LED lampshades. It can also be used with PMMA materials. The machine is suitable for manufacturing high-quality lighting components that are both durable and visually appealing.

Features and Advantages:
(1) Advanced online precise cutting technology ensures one-time cutting without the need for secondary trimming. This results in a clean cut with no burrs, enhancing efficiency and reducing waste.

(2) A specialized screw for PC material guarantees excellent plasticization, ensuring the final product is free from crystalline spots, pulling marks, and vibration marks. The screw is made of imported special alloy steel, which prevents material adhesion and eliminates black dots during production, eliminating the need for frequent cleaning.


Composition and Technical Details of the PC LED Tube Light Housing Batten Making Machine:
MACHINE PARTS QUANTITY
MAIN EXTRUDER 1 OR 2 SETS
EXTRUDING DIE AND CALIBRATION MOULD 1 SET
VACUUM CALIBRATION TABLE 1 SET
SYNCHRONIZED DUAL BELTS PULLING MACHINE 1 SET
FIXED LENGTH PRECISE CUTTER AND STORAGE MACHINE 1 SET
 
SINGLE SCREW EXTRUDER
OR TWO EXTRUDERS CO-EXTRUSION

(1) Screw model: AF-45, AF-50, AF-55, AF-65 available for option; L/D: 28:1;

Separated type screw is adopted as it is especially suitable for PC transparent material, milky material and diffusion material for production, so as to lower down raw materials cost largely.

(2) AC motor drive, with enough motive power and quite stable in running; Temperature control meter: intelligent type; the precision could reach +/-1 degree;

(3) Heating control zone: 7 zone (barrel 4 zone, extruding die 3 zone); According to different extruders.

 
EXTRUDING DIE AND CALIBRATION MOULD
Special S136H mirror surface steel for dies, the surface of the extruding dies is mirror polished.
 
VACUUM CALIBRATION TABLE
(1) Stainless steel tank;
3D adjusting machine frame, with 12-way vacuum, 12 way cooling water;

 
(2) circular water cooling tank
Provide water to calibration mould
Water pump: 0.37KW

(3) vacuum pump fixed outside;
the whole machine is compact and strong without vibration.

(4) Length: 1.5m, 2m, 2.5m, 3m for option;

(5) Vacuum pressure: 0.01~0.08MPA, adjustable;
Vacuum pump power: 2.2KW or 3KW;
Vacuum is stable and silent.

 
SYNCHRONIZED DUAL BELTS PULLING MACHINE
(1) Open-close, up-down adjusting;
belt workable length 1 meter, constant stable puller;

(2) high wear-resistant foamed surface PU multi-wedge belt;

(3) high precision frequency conversion controller;
tractor speed 0-15m/minute stepless adjustable.

(4) Single motor or double motor available for option;
Power: 1.5KW or 2.2KW

 
FIXED LENGTH PRECISE CUTTER AND STORAGE MACHINE
(1) Innovative cutting technology;
Optical type length-setting device;
Solve the online-precise-cutting difficulty in this industry;

(2) Online cutting precision: within 0.5mm;

(3) No burrs cutting, without powder and dust;
No need the second time precise cutting; 

(4) SIEMENS PLC control with display screen

Easy to set value and operate.

 


PC LED Tube Light Housing Batten Making Machine Photos:
Coextrusion PC LED Light Diffuser Profile Pipe Tube Making Machine
Coextrusion PC LED Light Diffuser Profile Pipe Tube Making Machine


Finished LED Lampshade Photo
Coextrusion PC LED Light Diffuser Profile Pipe Tube Making Machine
Final LED Light Application:
Coextrusion PC LED Light Diffuser Profile Pipe Tube Making Machine

YAOAN Machinery Factory Photo
Coextrusion PC LED Light Diffuser Profile Pipe Tube Making Machine

Packaging and Shipping: 
PACKAGING plastic film + stretch film + wooden case + drying agent.
DELIVERY About 50 days (all new parts)
SHIPPING We place and fix the machines well into container and check carefully before closing the container so as to ensure everything is ok for the shipment. (Use steel wire to fix machine and drying agent).
We care each and every point so that our clients could receive the machines in perfect situation.


What is Our Service System?
PRE-SALE a. Detailed machine introduction;

b. Suggest suitable turnkey solution as per clients requirements; 

c. Provide test production for reference;  
IN PRODUCTION a. Supply layout drawing to clients for preparation; 

b. Suggest suitable building project for pipelines, electric wiring, air pipes, cooling cycle water etc; 

c. Keep the clients be informed of the production status;
AFTER SALE a. Send engineers to overseas for installation, commissioning and training;

b. Supply extruding products' material formula, recommend excellent supplier of the raw material per clients' requests; 

c. Offer help if any need from clients like spare parts need etc; 

d. Supply necessary technical support at request;

Why Choose YAOAN MACHINERY? 
1. Professional: YAOAN has been specializing in plastic extruders since the 1980s, offering extensive experience and a professional team that ensures its leading position in the industry.

2. Quality: We prioritize quality as the foundation of sustainable development, always striving for excellence and innovation to meet our customers' needs.

3. Delivery: By optimizing factory management and improving production flow, we aim to shorten the production period for our clients as much as possible.

4. Cost Control: Through internal management improvements, we strive to reduce production costs, ensuring competitive pricing and high performance-to-price ratios for our products.


FAQ
Q1: What is the guarantee of the machine?
A1: The warranty period for our machine is 12 months after it is installed in the buyer's factory.

Q2: What packaging do you use for the machine?
A2: The machine is painted with anti-corrosion oil, then wrapped in plastic film, and packed into a wooden case or placed on a wooden pallet according to the client's requirements, or loaded into a container with film packing. After securing all machines, we use drying agents to keep the container dry.

Q3: Do you provide an instruction manual if I buy the machine?
A3: Yes, we supply a detailed user manual for your reference. Please read it carefully for guidance. If there are any issues you cannot resolve, please contact us, and we will be ready to assist you anytime.

Q4: What services do you offer to overseas clients?
A4: We provide comprehensive overseas service. We will send engineers abroad for machine installation, commissioning, and test production guidance, as well as training for the buyer's workers. We are also ready to provide technical support at any time.

Q5: What are your contact details?
A5: Please contact the following:

Mr. Kevin Zhang
MOBILE: +86-13609663170

DONGGUAN CITY YAOAN PLASTIC MACHINERY CO., LTD.
ADD: 10#, FUMIN INDUSTRIAL DISTRICT, DALANG TOWN, DONGGUAN, CHINA

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