Pipe End Former with Ce Certificate (3CPV)
Aluminum Tube,Large Diameter Aluminum Pipe,Aluminum Round Pipe Shandong Great Steel Co.,Ltd , https://www.great-steel.com
**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV semi-automatic tube end finish machine is designed for deburring, flaring, and beading of metal round tubes. This versatile equipment can perform multiple operations on the same tube in one clamping, making it highly efficient for industrial applications.
**Model:**
3CPV
**Application:**
This machine is ideal for processing the ends of metal tubes, including inside and outside chamfering, deburring, flaring, and beading. It is commonly used in industries such as automotive, aerospace, and HVAC for preparing tube ends before welding or assembly.
**Introduction:**
With the use of this tube end finishing machine, tube ends can be prepared with a bead, flare, or simply deburred and squared. Each machine is capable of performing all these functions, requiring only a change of tooling to switch between tasks. This flexibility makes it an essential tool in manufacturing environments where multiple tube-end treatments are needed.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 15 mm (varies by material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation allows for squaring, deburring, and chamfering both inside and outside the tube.
2. Quick die change enables flaring and beading processes.
3. Cylinder clamping ensures tight grip, while buffer function prevents tube damage.
4. Thin clamps and dies allow for processing of short tubes (minimum 15 mm).
5. Feed cylinder control is linked with the clamp cylinder, ensuring smooth and safe operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise adjustment.
7. Tube feeding length positioning ensures accurate and repeatable results.
8. The eccentric flaring center allows for various sizes and wall thicknesses.
9. Chamfer/deburring dies can also be used for flaring, reducing die specifications and replacement time.
**Main Components:**
1. Top-mounted spindle for easy access, especially suitable for complex-shaped tubes.
2. Motor with variable frequency control for high-precision spindle operation.
3. Front-mounted clamp that securely holds tubes as small as 15 mm.
4. Chip groove design in the clamp for efficient dust removal.
5. Dual feed system (cylinder and handwheel) for smoother operation.
6. Adjustable tube feed stopper for precise length control.
7. Spindle feed position ensures consistent processing without interference.
8. Protective organic glass cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for multiple sizes and wall thicknesses.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing die changes.
3. **Die Adapter:** For installing flaring or beading dies on smaller tubes.
4. **Squaring/Deburring Head:** Adjustable blade positions for different tube dimensions and wall thicknesses.
5. **Beading Head:** Used with beading tips or arbor, capable of processing tubes as small as 6 mm.
This machine is an excellent choice for manufacturers looking for a reliable, flexible, and efficient solution for tube end finishing. Its robust design, precision engineering, and user-friendly features make it a top choice in the industry.