Pipe End Former with Ce Certificate (3CPV)
Black Steel Wire Rod,Stainless Wire Rod,Steel Wire Rods,Stainless Steel Wire Shandong Great Steel Co.,Ltd , https://www.great-steel.com
**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finish Machine is a versatile and efficient solution for preparing metal tube ends. It can perform chamfering, squaring, deburring, flaring, and beading in one operation, making it ideal for a wide range of industrial applications.
**Model:** 3CPV
**Application:**
This machine is designed to process the inside and outside ends of metal round tubes, including deburring, flaring, and beading. It ensures precision and consistency in every finish.
**Introduction:**
With the 3CPV Tube End Finish Machine, you can easily prepare tube ends with beads or flares, or simply deburr and square them. The machine is highly flexible, as changing tooling allows it to switch between different functions quickly and efficiently.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube WT for Flaring: Stainless Steel: 0.4–2.5 mm; Aluminum Alloy: 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube WT for Beading: Stainless Steel: ≤1 mm; Aluminum Alloy: ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation completes squaring, deburring, and internal/external chamfering simultaneously.
2. Quick die change enables flaring and beading operations.
3. Pneumatic cylinder clamping ensures tight grip without damaging the tube.
4. Thin clamps and dies allow processing of tubes as short as 15 mm.
5. Feed cylinder control is linked with the clamp cylinder, ensuring smooth and automated operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise adjustment.
7. Tube feeding length positioning function ensures accurate and repeatable processing.
8. Eccentric flaring center allows for multiple sizes and wall thicknesses.
9. Chamfer/deburring dies can also be used for flaring, reducing die specifications and replacement time.
**Main Components:**
1. Top-mounted spindle offers excellent accessibility, especially for complex-shaped tubes.
2. Variable frequency motor control ensures high precision in spindle movement.
3. Front-mounted clamp can securely hold tubes as short as 15 mm.
4. Smart chip groove design in the clamp directs debris into a waste box.
5. Dual feed modes (cylinder and handwheel) offer smooth and energy-efficient operation.
6. Adjustable tube feed stopper ensures consistent and accurate feeding.
7. Spindle feed position guarantees non-interference between the spindle and clamp.
8. Organic glass protective cover and waste box provide safety and cleanliness.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for various tube sizes and wall thicknesses.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing die changes.
3. **Die Adapter:** For small-diameter tubes, allowing flexibility in tooling.
4. **Squaring/Deburring Head:** Adjustable blade positions allow for multiple tube dimensions and wall thicknesses.
5. **Beading Head:** Used with beading tips or arbor, capable of processing tubes as small as 6 mm.
The 3CPV Semi-Automatic Tube End Finish Machine is a reliable and efficient choice for any workshop requiring high-quality tube end processing. Its versatility, precision, and ease of use make it a valuable asset in manufacturing environments.