TEF508CPV Automatic Tube End Finish Machine
Description: The TEF508CPV is an advanced automatic tube end finish machine designed for deburring, flaring, and beading of metal round tubes. This versatile machine can perform multiple operations simultaneously, making it ideal for a wide range of industrial applications.
Model: TEF508CPV
Application: The TEF508CPV is used for deburring, flaring, and beading on the inside and outside of metal round tube ends. It provides precise and efficient finishing solutions for various tube types and materials.
Introduction: With the TEF508CPV, tube ends can be prepared with a bead or flare, or simply deburred and squared. The machine is equipped with interchangeable tooling, allowing for seamless transitions between different functions without the need for extensive reconfiguration.
Main Specifications:
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0 kW
- Forward Axis: Servo Motor, 2.0 kW
- Tube Position Axis: Servo Motor, 0.2 kW
- Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
- Forward Axis Positioning Accuracy: ≤0.01 mm
- Forward Axis Repeatability: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control Mode: Digital Control
- Control Variables: Clamp opening/closing, rotation axis direction/speed, forward axis origin/enable position/feed position/limit position/speed, position axis origin/feed position/speed, positioner plate opening/closing
Capacity:
- Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ3–50 mm
- Tube WT for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–45 mm
- Tube WT for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 10 mm (based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
Features:
- One clamping operation can complete squaring, deburring, and chamfering on both the inside and outside of the tube.
- Quick die change allows for flaring and beading operations with minimal downtime.
- Pneumatic clamping ensures a tight grip while protecting the tube from damage.
- Thin clamps and dies allow for processing of tubes as short as 10 mm, making it ideal for complex tubing.
- Forward axis is digitally controlled by an absolute value servo motor for high precision and safety.
- Rotation axis speed is digitally adjustable to suit different materials and processing needs.
- Tube position axis is controlled digitally for consistent and repeatable results.
- Automatic operation via foot switch enables full automation of feeding and resetting.
- The eccentric flaring center supports a wide range of tube sizes and wall thicknesses.
- Chamfer/deburring dies can also be used for flaring, reducing the number of required tools and saving time.
Main Components:
- Top spindle with excellent opening design, suitable for bending and complex-shaped tubes.
- Servo motor control for precise spindle movement.
- Front-mounted clamp capable of gripping tubes as short as 10 mm. The compact design ensures open space for complex tube processing.
- Clever chip groove in the clamp helps direct debris into the waste bin efficiently.
- Tube feed stopper automatically rises when the spindle moves forward, with digital adjustment for feed length.
- Organic glass protective cover and waste bin provide maximum safety and waste collection.
Tooling:
- Flaring Center: An eccentric shaft that allows for various tube sizes and wall thicknesses to be flared with a single tool.
- Flaring Dies: Chamfer/deburring dies can also be used for flaring, reducing the number of tools required.
- Squaring/Deburring Head: A smart design with adjustable blade positions, allowing one set of blades to handle various tube dimensions and wall thicknesses.
- Beading Head: Used with beading tips or arbor, capable of processing tubes as small as 6 mm.
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Dongguan Tielangtou Hardware Products Co., Ltd , https://www.tinboxtlt.com