PVC Drain Pipe Making Machine
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Application:
The PVC Plastic pipe making machine is mainly used in the production of agricultural water supply and drainage systems, architectural water supply and drainage systems, wire laying systems, etc. The unit consists of a Conical (Parallel) double screw extruder - PVC pipe mold - Vacuum forming tank - Haul-off machine - Cutting machine - Stacker/Belling machine. The pipe diameter range is Φ16mm to Φ630mm. It can be equipped with a controller thickening instrument or computer ink-jet printer to achieve the production of high-grade tubing.
Advantages:
1. Specified screw design for better material plasticizing and mixing effect, suitable for high filling formula, bimetallic screw and barrel guarantee perfect solution;
2. Spider type die head reduces joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with NSK/SKF bearings ensures stable operation and long service life;
4. Vacuum calibration tank has high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which provides perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface makes the operation easy and convenient.
Work flow and detailed information :
Feeder
- To feed material into extruder;
Extruder
- World famous brand electrical component such as Siemens, Schneider, ABB etc;
- High torque gearbox with NSK/SKF bearing;
- Siemens/WEG original motor achieved global after service;
- Bimetallic screw and barrel;
- Intelligent PLC controlling system with human-friendly interface.
Die head
-Â High melt homogenity
-Â Low pressure built up even with high outputs
-Â Melt channel distribution system
-Â Equipped with ceramic heaters
-Â Pipe head carriage for easy movement
-Â Easy maintenance thanks to the optimized and proven designed construction.
Vacuum calibration tank
-Â 304 stainless steel with painted outer surface
-Â Special water sprays are located on the best position for cooling the pipe efficiently
-Â Special and easy adjusted pipe supports for each pipe diameter
-Â Installed vacuum and water pumps can work without any maintenance for long times
-Â Special cooling baths can be designed for specific extrusion production
Haul off
- Upper and lower caterpillar is driven separately by the frequency inverter
- Fast change type pads
Planetary cutter
-Â Automatic synchronisation with extrusion speed
-Â Planetary equipped with disk and milling cutter for cut and chamfering
-Â Touch screen control panel
-Â User friendly software developed by Aceextech
-Â All movements are motorised and controlled by control panel
-Â Pipe blocking vices device
-Â Type of the cutting unit is chose depend on pipe.
-Â Less maintenance needs.
-Â Completely closed and secured machine for maximum safety.
Belling machine
-Â Socket forming: smooth (solvent cemented)
-Â Socket forming: shaped for insertion of rubber gasket (blowing system)
-Â Socket forming: collapsible system
-Â Socket forming: auto-load rubber gasket
-Â Touch screen control panel
-Â User friendly software developed
-Â Automatic synchronisation with extrusion speed
-Â Pneumatic, hydraulic and motorized movements.
-Â High quality belling tools.
Stacker
- Stainless steel 304 as touching material discharge driving by air cylinder
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