**3CPV Semi-Automatic Tube End Finish Machine**
**Description:** A semi-automatic tube end finish machine designed for deburring, flaring, and beading on both the inside and outside of metal round tubes.
**Model:** 3CPV
**Application:** This machine is ideal for processing various types of metal tubes, including stainless steel, aluminum alloys, and titanium. It can perform multiple operations such as chamfering, squaring, deburring, flaring, and beading.
**Introduction:** The 3CPV tube end finish machine is a versatile and efficient solution for preparing tube ends. With simple tooling changes, it can switch between different functions, making it a cost-effective and time-saving option for manufacturers.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous motor, 4.0 kW
- Coaxial Tolerance: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel: 0.4–2.5 mm, Aluminum Alloy: 0.5–3.5 mm
- Flaring Method: Eccentric inner diameter rotary swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel: ≤1 mm, Aluminum Alloy: ≤2 mm
- Beading Method: Inner diameter rotary swage
- Minimum Clamp Length: 15 mm (depending on material and wall thickness)
- Tube Material: Various titanium alloys, stainless steel, and aluminum alloys
**Features:**
1. One clamping operation allows for simultaneous squaring, deburring, and chamfering on both inside and outside of the tube.
2. Quick die change enables flaring and beading without the need for extensive setup.
3. Pneumatic clamping with buffer ensures secure and gentle gripping, preventing tube damage.
4. Thin clamps and dies allow for processing of short tubes as small as 15 mm in length.
5. Feed cylinder control is linked to the clamp cylinder, ensuring smooth operation and automatic clamping and releasing.
6. Equipped with an asynchronous motor spindle with variable frequency control, suitable for different materials.
7. Tube feeding length positioning ensures accurate and repeatable processing.
8. The eccentric flaring center supports a wide range of tube sizes and wall thicknesses.
9. Chamfer/deburring dies can also be used for flaring, reducing the number of required tools.
**Main Components:**
1. Top-mounted spindle for easy access, especially for complex-shaped tubes.
2. Variable frequency motor control for precise spindle movement.
3. Front-mounted clamp that can securely hold tubes as short as 15 mm.
4. Smart chip groove design in the clamp to efficiently collect debris.
5. Dual feed system: cylinder and handwheel for smoother operation and reduced physical effort.
6. Adjustable tube feed stopper with mechanical lock for accurate positioning.
7. Spindle feed position ensures consistent processing and avoids interference between the spindle and clamp.
8. Organic glass protective cover and waste box for operator safety and waste collection.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that allows for flexible flaring of various tube sizes and wall thicknesses.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing the need for multiple sets of dies.
3. **Die Adapter:** Designed for smaller tube dimensions, allowing installation of flaring or beading dies.
4. **Squaring/Deburring Head:** Smart design with adjustable blades that can handle different tube dimensions and wall thicknesses.
5. **Beading Head:** Works with beading tips or arbor to process tubes as small as 6 mm in diameter.
This machine is perfect for workshops looking for a reliable, efficient, and flexible solution for tube end finishing. Its advanced features and user-friendly design make it an excellent choice for a wide range of industrial applications.
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