**3CPV Semi-Automatic Tube End Finishing Machine**
**Description:**
The 3CPV semi-automatic tube end finishing machine is a versatile and efficient solution for preparing metal tubes. It is designed to perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round metal tubes. This machine is ideal for industries that require precision and consistency in tube end preparation.
**Model:**
3CPV
**Application:**
This machine is used for deburring, flaring, and beading of the inner and outer ends of metal tubes. It is suitable for various materials including stainless steel, aluminum alloys, and titanium.
**Introduction:**
With the 3CPV tube end finishing machine, you can prepare tube ends with beads or flares, or simply deburr and square them. The machine is capable of performing all these functions, requiring only a change of tooling to switch between different tasks. This makes it highly adaptable for a wide range of applications.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (based on material and wall thickness)
- Tube Material: Various titanium alloys, stainless steel, and aluminum alloys
**Features:**
1. One clamping operation can complete squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for flaring and beading processing.
3. Cylinder clamping ensures tight fitting while avoiding tube damage.
4. Thin clamps and dies enable processing of tubes as short as 15 mm.
5. Feed cylinder control is linked with clamp cylinder for automatic operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise performance.
7. Tube feeding length positioning ensures accurate and repeatable results.
8. Eccentric flaring center allows for flexible processing of various sizes and wall thicknesses.
9. Dies for chamfering/deburring/squaring can also be used for flaring, reducing die specifications and replacement time.
**Main Components:**
1. Top-mounted spindle with excellent opening, ideal for complex-shaped bent tubes.
2. Variable frequency motor control for high precision.
3. Front-mounted clamp capable of gripping tubes as short as 15 mm.
4. Smart chip groove design in the clamp for smooth dust removal.
5. Dual feed modes (cylinder and handwheel) for smoother operation.
6. Adjustable tube feed stopper with mechanical locking.
7. Spindle feed position ensures consistent processing and no interference.
8. Organic glass protective cover and waste box for safety and waste collection.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for various sizes and wall thicknesses of tube flaring.
2. **Flaring Dies:** Can be used directly for chamfering, deburring, and squaring, reducing die specification and replacement time.
3. **Die Adapter:** Used for installing small-dimension flaring or beading dies.
4. **Squaring/Deburring Head:** Smart design with adjustable blade positions for various tube dimensions and wall thicknesses.
5. **Beading Head:** Works with beading tips or arbor, capable of processing tubes as small as 6 mm.
The 3CPV semi-automatic tube end finishing machine is a reliable and efficient choice for manufacturers looking to streamline their tube processing operations. Its versatility, precision, and ease of use make it an essential tool in any industrial setting.
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