Yanzhou Refining and Promoting Four Combinations to Improve Equipment Management Level

Yanzhou Petrochemical has implemented a four-in-one inspection system, combining grassroots self-inspections, weekly inspections by professional teams, monthly evaluations by functional departments, and supervision by the publicity department. This comprehensive approach continuously strengthens equipment and on-site management, enhances inspection quality, and improves the service functions of various departments to ensure smooth equipment operation and better site control. Each workshop conducts daily self-inspections under the guidance of the workshop director, involving technical personnel to check equipment and safety standards. These checks include pre-shift inspections, in-shift monitoring, and daily checks by the installation supervisors. Any issues identified are addressed immediately, while unresolved problems are documented and forwarded to the relevant departments for follow-up. Weekly inspections led by department leaders focus on key areas such as "low, old, and hard" challenges in safety, equipment, and site management. Professional engineers also conduct joint inspections with subcontractors to improve oversight and evaluation of construction quality and site cleanliness. Strict rules are enforced to prevent disorderly work and maintain a clean, organized environment. Monthly inspections by functional departments involve large-scale assessments of production equipment, covering operational status, spare parts, lubrication, and site conditions. Identified issues are categorized and rectified accordingly, with strict adherence to economic responsibility assessments to ensure accountability. The publicity department plays a key role in supervision, exposing “low-quality and outdated” issues during Monday meetings through video reports. On-site problems are highlighted, and unit heads are required to review and report on corrective actions. Performance appraisals are strengthened, and management responsibilities are held accountable, driving deeper management improvements and supporting ongoing reforms. By implementing this integrated inspection system, Yanzhou Petrochemical ensures a closed-loop management process, effectively improving on-site management and laying a solid foundation for safe and efficient production.

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